Why TMC Leads with the Largest Horizontal Shock Test System in China
When it comes to shock testing, TMC Solutions stands out as a pioneer in innovation, offering cutting-edge solutions for diverse industries. One of our most remarkable achievements is designing the largest horizontal shock test system in China, setting us apart in precision engineering and testing capabilities.
This article delves into why TMC’s horizontal shock testing systems lead the market, focusing on our revolutionary air cylinder design, patented technology, and its unmatched advantages over traditional systems.
Understanding Traditional Air Cylinder Designs
In most Chinese shock testing factories, including prominent players like AVEX, a standard air cylinder design is used. This conventional system operates by:
Using compressed air to raise the table through a piston.
Employing a brake to stabilize the table at a set height.
Allowing compressed air to flow into the upper part of the cylinder, releasing the brake, and initiating a drop for the shock test.
While widely adopted, this design presents two significant drawbacks:
1. Brake Limitations
For larger tables, such as an 800x800mm surface, testing a 200kg specimen at 100g/11ms requires the brake to endure forces up to 5.5 tons. This immense pressure reduces the brake’s lifespan, leading to maintenance challenges and potential testing interruptions.
2. Limited Shock Energy
Traditional designs struggle with high shock energy due to brake restrictions and the inability to connect cylinders in parallel. Attempting to scale such systems for larger tables results in uneven force distribution and inadequate shock generation.
TMC’s Revolutionary Air Cylinder Design
TMC Solutions has reimagined the air cylinder structure to overcome these limitations, ensuring greater durability, precision, and scalability. Our innovative design introduces a critical enhancement: an air tank.
How TMC’s Air Cylinder Works:
Step 1: Compressed air raises the piston to lift the table, similar to traditional designs.
Step 2: Instead of applying compressed air directly to the brake, it is redirected to an air tank. This adjustment means the brake only bears the weight of the table and specimen, reducing stress.
Step 3: During the shock release, compressed air from the tank is instantly directed into the cylinder, generating powerful and uniform shock energy.
Key Advantages of TMC’s Design
Enhanced Brake Durability
By eliminating the need for the brake to withstand compressed air force, we significantly extend its lifespan, ensuring reliable performance even under demanding conditions.Support for Parallel Connection
Our design enables the use of multiple cylinders simultaneously, ensuring uniform shock forces across larger tables and heavier specimens.Scalability for Large Shock Testers
With this structure, TMC can manufacture shock testers with table sizes of up to 4x4m and support payloads of up to 50 tons—capabilities unmatched by traditional designs.Patented Technology
This advanced air cylinder structure is protected by six national patents, making TMC the exclusive provider of this innovative solution.
Why TMC Stands Out
Our state-of-the-art shock machines are designed to meet the increasing demands of modern industries. Whether for aerospace, automotive, defense, or heavy manufacturing, TMC provides reliable, high-energy shock testing systems tailored to your needs.
Our engineering innovations not only improve product testing efficiency but also ensure compliance with international standards, delivering value and reliability for manufacturers worldwide.
Contact TMC Solutions Today
Ready to elevate your shock testing capabilities? Explore how TMC’s patented air cylinder design can transform your testing processes. Contact us today to learn more about our customized solutions and unparalleled expertise in shock testing systems.